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Silicone wire & cable / High-Voltage Silicone Wires & Cables

High-Voltage Silicone Wires

Custom silicone wire for 15 kV DC and 30 kV DC design briefs.

Develop the high-voltage connection as a complete package: conductor size, silicone insulation, continuous temperature, insulation wall and finished diameter. Keep continuous DC duty, AC or pulse duty and dielectric-test conditions separate.

High-Voltage Silicone Wires reference construction illustration
Selection priorities
  • 15 / 30 kV DC project targets
  • Insulation wall & finished size
  • Defined qualification

Reference construction illustration. Confirm the materials, layers and dimensions in the selected product drawing.

Browse the range

Browse High-Voltage Silicone Wires

Compare the construction and the listed core sizes. Open a product for its dimensions and specification.

2 products

Need another construction?

Share the materials, dimensions and operating conditions required by your equipment.

Discuss a custom cable →

Inside the factory

Silicone Extrusion and Cable Manufacturing Support

See the silicone processing area and inspection work at ANYANG. Discuss the construction and operating requirements for your selected cable.

ANYANG workshop with a sign identifying the silicone extrusion area
Silicone extrusion area at ANYANG.

Inside silicone processing

Silicone extrusion and rubber mixing equipment

Our production equipment includes silicone extruders and silicone rubber mixing machines.

Our process, quality inspection and custom development teams can review your specification and project requirements.

Why ANYANG

Why Choose ANYANG for Custom Cable Supply?

Factory facilities, drawing review and visible inspection work support a clear cable specification.

Silicone processing facilities

Silicone extrusion and rubber mixing equipment are part of our production facilities. Take a closer look at the workshop.

Inside the factory

Voltage and Insulation Design Review

Working voltage, Dimensions and connections, Tests and supply: discuss these requirements with our process and custom development teams.

Custom cable support

Conductor Testing and Wire Inspection

View conductor-resistance testing and wire first-inspection work from our factory. Confirm the inspection and documentation requirements for the cable you select.

Quality & testing
Conductor held in a resistance measurement fixture at ANYANG
Conductor-resistance testing at ANYANG.
ANYANG operator checking wire with measuring tools and an inspection sheet
Wire first-inspection work at ANYANG.

Voltage definitions

High-Voltage Wire Ratings and Dielectric Tests

A high-voltage figure is useful only when its meaning and conditions are clear.

High-Voltage Wire Ratings and Dielectric Tests
Electrical fieldWhat it definesInformation required
Working voltageThe intended operating electrical dutyVoltage, AC/DC or pulse waveform and the operating conditions.
Withstand testA specified verification conditionTest method, test voltage, duration and acceptance criteria.
Breakdown valueA result under defined test conditionsThe method and conditions; do not treat it as a continuous working rating.

DC design options

Custom 15 kV and 30 kV DC Silicone Wire Designs

These are custom-development targets supported by established market constructions. The agreed drawing and qualification establish the rating of the supplied cable; the factory UL 3239 dimensional table remains specific to its stated 3000 V version.

Custom 15 kV DC Internal-Wiring Design

Specify a tinned-copper single-core conductor with silicone insulation for the 15 kV DC project requirement. Choose the conductor size for the circuit and set the continuous temperature and routing envelope.

Custom 30 kV DC Internal-Wiring Design

Develop the insulation wall and finished diameter for the 30 kV DC requirement rather than reusing the 3000 V dimensions. Include the connector, stripping length, clearances and available bend space.

Conductor, Insulation and Qualification

Record conductor stranding, insulation wall, outside diameter and tolerances. Specify AC/DC or pulse duty, dielectric-test voltage and duration, and any required approval scope separately.

Enquiry details

Electrical Duty, Cable Dimensions and Test Conditions

Provide the operating requirement before choosing a size or an insulation build.

AC, DC and Pulsed Working Voltage

State AC, DC or pulsed operation and the required working voltage, including relevant peaks and test conditions.

Cable Diameter, Routing and Terminal Fit

Include conductor size, outside-diameter limit, routing and terminal or connector dimensions.

Temperature and Dielectric-Test Conditions

Provide temperature, movement and the required test method, voltage and duration for review.

Custom & supply

Custom cable production and supply for your project

We manufacture custom cables to the agreed project specification. Share your drawing, operating conditions, quantity and delivery destination so we can define the construction, samples and supply terms.

Discuss your specification
Working voltage
Identify AC, DC or pulsed duty and the operating-voltage requirement.
Dimensions and connections
Provide conductor size, finished-diameter limit, route and terminal or connector drawing.
Tests and supply
State the required test method, voltage and duration, documentation and quantity.

Packing & delivery

Supply lengths, labels and delivery requirements

Include the required length per coil or reel, order quantity, labelling and delivery destination. Packing method, minimum order quantity and lead time are confirmed for the project.

See packing & delivery information
Wrapped and labelled wire reels at ANYANG
Wrapped wire reels at ANYANG.

Free samples

Free Samples of High-Voltage Silicone Wires

We offer free samples.

Request free samples

High-Voltage Silicone Wires: questions before ordering.

Are working voltage and test voltage interchangeable?

Treat them as separate specification fields. A test-voltage value alone does not establish the cable’s continuous operating rating.

Can you develop 15 kV DC or 30 kV DC versions?

Yes, these can be taken forward as specific custom-development briefs. The conductor, silicone insulation wall, dimensions, continuous temperature and qualification are agreed together. They do not reuse the factory 3000 V size table or imply an existing UL approval for the new design.

Is the stated kV value AC or DC?

Confirm this on the exact product specification. Include the waveform and operating conditions in the enquiry rather than assuming an AC/DC equivalence.

CABLE SELECTION & QUOTATIONS

Send your drawing or cable requirements.

You do not need an ANYANG model number. Share a drawing, existing cable marking or a description of your equipment.

Include the quantity you need and any known dimensions, voltage, temperature or movement requirements. We will check the specification with you.

claire@aycables.com

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