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Silicone wire & cable / Silicone Ignition Wires

Silicone Ignition Wires

Custom ignition leads: 1.0 mm² conductor, 5 mm or 7 mm diameter briefs.

Start with stranded tinned copper and silicone insulation, then match the cable diameter, length and end connections to the ignition equipment. A glass-fibre-braided, silicone-sheathed version is a separate development route.

Single-core ignition cable construction illustration with insulation, fibre braid, outer jacket and cross-section
Selection priorities
  • 1.0 mm² design starting point
  • 5 / 7 mm diameter options
  • Equipment-matched ends

Browse the range

Browse Silicone Ignition Wires

Compare the construction and the listed core sizes. Open a product for its dimensions and specification.

Custom ignition leads follow the agreed equipment duty, cable construction and terminal drawing. Ignition voltage, dielectric-test voltage and continuous working voltage remain separate specification fields.

1 product

Need another construction?

Share the materials, dimensions and operating conditions required by your equipment.

Discuss a custom cable →

Inside the factory

Silicone Extrusion and Cable Manufacturing Support

See the silicone processing area and inspection work at ANYANG. Discuss the construction and operating requirements for your selected cable.

ANYANG workshop with a sign identifying the silicone extrusion area
Silicone extrusion area at ANYANG.

Inside silicone processing

Silicone extrusion and rubber mixing equipment

Our production equipment includes silicone extruders and silicone rubber mixing machines.

Our process, quality inspection and custom development teams can review your specification and project requirements.

Why ANYANG

Why Choose ANYANG for Custom Cable Supply?

Factory facilities, drawing review and visible inspection work support a clear cable specification.

Silicone processing facilities

Silicone extrusion and rubber mixing equipment are part of our production facilities. Take a closer look at the workshop.

Inside the factory

Ignition Duty and Connection Review

System and electrical duty, Connections and routing, Environment and verification: discuss these requirements with our process and custom development teams.

Custom cable support

Conductor Testing and Wire Inspection

View conductor-resistance testing and wire first-inspection work from our factory. Confirm the inspection and documentation requirements for the cable you select.

Quality & testing
Conductor held in a resistance measurement fixture at ANYANG
Conductor-resistance testing at ANYANG.
ANYANG operator checking wire with measuring tools and an inspection sheet
Wire first-inspection work at ANYANG.

Custom configurations

Silicone Ignition Wire Designs and Connection Options

These are custom project starting points. The system duty, released cable specification and sample acceptance establish the final rating and connection compatibility.

Silicone-Insulated Ignition Lead

A 1.0 mm² stranded tinned-copper conductor with a nominal 5 mm or 7 mm outside diameter is a concrete starting point. Define the required ignition duty and continuous temperature, such as a 180°C (356°F) project requirement, with the equipment conditions.

Glass-Fibre-Braided, Silicone-Sheathed Design

For a separately specified covered construction, develop tinned copper → silicone insulation → glass-fibre braid → silicone outer sheath. Choose the conductor size and finished diameter for the system rather than transferring the dimensions of the single-insulation version.

Straight and Right-Angle Ignition Connections

Use the transformer and electrode drawings to define straight or right-angle layouts, terminal/boot interfaces, cable length and stripped lengths. Match the cable diameter to the connection and review the complete route.

Not interchangeable

Ignition Voltage vs Dielectric Test Voltage

A 15 kV or 20 kV dielectric-test target can be specified for the selected construction, with its method and duration. It is not a continuous operating-voltage rating.

Ignition Voltage vs Dielectric Test Voltage
DescriptionWhat to provideWhat it does not establish
Operating or ignition requirementThe system requirement, waveform and conditionsA universal cable structure or compatibility with every ignition system.
Withstand testTest method, voltage, duration and acceptanceA continuous working-voltage rating or service life.
Breakdown valueThe defined test conditions and result, if requiredA permissible operating voltage for the cable.

Technical review

Ignition Lead Dimensions, Terminals and Verification

Bring the system requirement, cable envelope and connections into one review.

Conductor Size, Diameter and Ignition Duty

Specify conductor size, ignition pulse or RMS duty, continuous temperature, cable length and outside diameter. The 1.0 mm² and 5/7 mm examples are project starting points rather than a universal ignition-wire specification.

Transformer and Electrode Interfaces

Include the transformer and electrode interfaces, straight or angled end layout and cable route. Cable length, suppression components and routing limits follow the specific ignition-system instructions.

Ignition Cable Tests and Documentation

State the required verification, documentation, sample needs and order quantity. The proposed specification must establish the construction and ratings.

Custom & supply

Custom cable production and supply for your project

We manufacture custom cables to the agreed project specification. Share your drawing, operating conditions, quantity and delivery destination so we can define the construction, samples and supply terms.

Discuss your specification
System and electrical duty
Identify the equipment, original reference and required operating or ignition characteristics.
Connections and routing
Provide terminal or boot drawings, cable length, dimensions and the route between connections.
Environment and verification
State heat exposure, movement, required tests, sample needs and order quantity.

Packing & delivery

Supply lengths, labels and delivery requirements

Include the required length per coil or reel, order quantity, labelling and delivery destination. Packing method, minimum order quantity and lead time are confirmed for the project.

See packing & delivery information
Wrapped and labelled wire reels at ANYANG
Wrapped wire reels at ANYANG.

Free samples

Free Samples of Silicone Ignition Wires

We offer free samples.

Request free samples

Silicone Ignition Wires: questions before ordering.

What is a concrete starting configuration for an ignition lead?

A custom brief can start with 1.0 mm² stranded tinned copper, silicone insulation and a 5 mm or 7 mm outside diameter. A glass-fibre-braided, silicone-sheathed construction is another route with its own dimensions. Match both to the equipment duty and connection drawings.

Which voltage should I provide?

Supply the system’s operating or ignition-voltage requirement and identify test and breakdown values separately. Include the waveform and relevant conditions.

Can straight or right-angle ends be specified?

Yes. Provide the transformer and electrode drawings, the terminal or boot interface, cable length and route. The proposed straight or right-angle connection layout is checked as an assembly with the selected cable.

CABLE SELECTION & QUOTATIONS

Send your drawing or cable requirements.

You do not need an ANYANG model number. Share a drawing, existing cable marking or a description of your equipment.

Include the quantity you need and any known dimensions, voltage, temperature or movement requirements. We will check the specification with you.

claire@aycables.com

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