Unscreened
Tear-Resistant Silicone Control Cable
- Core sizes
- 0.75 mm² / 1.0 mm² / 1.5 mm² / 2.5 mm² / 4.0 mm² / 6.0 mm²
Silicone wire & cable / Tear-Resistant Silicone Cables
Tear-Resistant Silicone Cables
High-tear silicone sheath designs for damage-prone installations.
For cables exposed to nicks during assembly or maintenance, start with an extrusion-grade high-tear silicone sheath, stranded copper conductors and separately selected core insulation. Match the compound and cable construction to how damage occurs.
- High-tear compound selection
- Notch, wear & load duties
- Material & cable qualification
Browse the range
Browse Tear-Resistant Silicone Cables
Compare the construction and the listed core sizes. Open a product for its dimensions and specification.
High-tear designs are developed with an agreed compound, layer arrangement and acceptance plan. Material tear strength, abrasion resistance and pulling performance are specified separately.
1 product
Need another construction?
Share the materials, dimensions and operating conditions required by your equipment.
Discuss a custom cable →Inside the factory
Silicone Extrusion and Cable Manufacturing Support
See the silicone processing area and inspection work at ANYANG. Discuss the construction and operating requirements for your selected cable.
Inside silicone processing
Silicone extrusion and rubber mixing equipment
Our production equipment includes silicone extruders and silicone rubber mixing machines.
Our process, quality inspection and custom development teams can review your specification and project requirements.
Why ANYANG
Why Choose ANYANG for Custom Cable Supply?
Factory facilities, drawing review and visible inspection work support a clear cable specification.
Silicone processing facilities
Silicone extrusion and rubber mixing equipment are part of our production facilities. Take a closer look at the workshop.
Inside the factoryDamage Mechanism and Material Review
Damage and loading, Material and dimensions, Acceptance and supply: discuss these requirements with our process and custom development teams.
Custom cable supportConductor Testing and Wire Inspection
View conductor-resistance testing and wire first-inspection work from our factory. Confirm the inspection and documentation requirements for the cable you select.
Quality & testing
Mechanical duties
Tear, Abrasion and Pulling-Load Requirements
The custom specification separates material tear resistance from abrasion and pulling performance. Each relevant mechanism receives its own acceptance requirement.
| Damage mechanism | Design starting point | Qualification |
|---|---|---|
| Tearing from a nick | Extrusion-grade high-tear silicone outer sheath; a roughly 50 Shore A material class is a concrete screening starting point. | Record cured-material tear strength in N/mm using a defined method such as ASTM D624 Die B, with cure, specimen and conditioning recorded. |
| Repeated surface rubbing | Select the sheath compound and thickness with the actual contact surface, pressure and routing in view. | Run a separate finished-cable wear check with the contact surface, load, stroke and cycle count defined. |
| Pulling at the cable exit | Design the cable support, strain relief and load path around the specified pulling force. | Define force, duration, fixture and acceptance at the finished cable and termination. |
Construction review
High-Tear Silicone Sheath Materials and Cable Construction
Develop the selected compound and layer arrangement together. A high-tear silicone formulation is a concrete alternative to treating every mechanical requirement as a reinforcement question.
Extrusion-Grade High-Tear Silicone
Screen the compound for hardness, tear strength, processing and operating temperature. Agree the exact grade, curing process and material checks before producing the cable sample.
Single-Core and Sheathed Cable Design Options
For a sheath, select an extrusion-grade high-tear silicone. For an insulation layer, select a grade that also meets the agreed electrical and thermal requirements. For a screened multicore design, record the inner covering, copper braid and high-tear silicone outer sheath separately.
Material Tear Tests and Finished-Cable Checks
Combine cured-material tear measurements with finished-cable checks under the actual routing and contact conditions. A material test value is not a cable service-life result.
Prepare the brief
Damage, Operating Conditions and Sample Acceptance
A photograph of the route or a damaged sample can help define what needs to be reviewed.
Nicks, Contact Surfaces and Load Direction
Show the damaged area, contact surfaces, edges and loading direction. Include the route and how often movement occurs.
Heat, Liquids and Movement Exposure
State temperature, liquids or cleaning exposure, motion and pulling loads at the cable and terminations.
Acceptance Tests, Samples and Order Quantity
Provide the required test method and result, dimensional limits, sample needs and order quantity.
Custom & supply
Custom cable production and supply for your project
We manufacture custom cables to the agreed project specification. Share your drawing, operating conditions, quantity and delivery destination so we can define the construction, samples and supply terms.
Discuss your specification- Damage and loading
- Describe cuts, rubbing, snagging or pulling, including load and movement conditions.
- Material and dimensions
- Specify the required insulation, sheath, reinforcement and finished-dimension limits.
- Acceptance and supply
- Define separate relevant tests and acceptance criteria, sample needs and quantity.
Packing & delivery
Supply lengths, labels and delivery requirements
Include the required length per coil or reel, order quantity, labelling and delivery destination. Packing method, minimum order quantity and lead time are confirmed for the project.
See packing & delivery information
Free samples
Free Samples of Tear-Resistant Silicone Cables
We offer free samples.
Tear-Resistant Silicone Cables: questions before ordering.
Does “tear-resistant” also confirm abrasion and pulling performance?
Request separate acceptance criteria and evidence for tearing, surface wear and pulling loads. One description does not establish all three.
What is a practical high-tear silicone design?
A custom starting point is stranded copper, separately specified core insulation and an extrusion-grade high-tear silicone outer sheath. Screen an approximately 50 Shore A compound class, then agree the cured-material tear method and finished-cable acceptance checks.
Can a compound tear-strength value establish cable service life?
Application suitability needs separate assessment. Confirm the test method and conditions, then evaluate the complete cable under the intended installation conditions.
CABLE SELECTION & QUOTATIONS
Send your drawing or cable requirements.
You do not need an ANYANG model number. Share a drawing, existing cable marking or a description of your equipment.
Include the quantity you need and any known dimensions, voltage, temperature or movement requirements. We will check the specification with you.
claire@aycables.com