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UL AWM specification guide

UL 3132 Silicone Wire Specification

Heat-resistant insulation.
A 300 V internal connection.

UL 3132 brings silicone insulation to individual leads inside enclosed equipment. The historical UL 3132 specification gives 150°C (302°F) and 300 V AC for enclosed internal wiring, with defined silicone-insulation requirements.

Temperature reference
150°C (302°F)
Voltage reference
300 V AC
Wiring role
Enclosed internal wiring
Why specify this style?
BASE CONSTRUCTION · NO EXTRA COVERING SHOWNUL 3132
  • Conductor
  • Silicone insulation
Representative cross-section, not to scale. Conductor, wall and finished dimensions depend on the selected wire.

THE ROLE OF THIS STYLE

Why specify UL 3132 silicone wire?

A connection can need heat-resistant insulation without calling for the rating and construction of a 600 V wire. Electrical duty and heat exposure are separate design requirements.

The historical UL 3132 and UL 3135 specifications differ in temperature, voltage and minimum insulation thickness.

THE DESIGN QUESTIONHOW UL 3132 FITS

What heat reaches the lead?

A silicone-insulated construction with a 150°C (302°F) style reference.

Check the wire and termination temperatures, not only the equipment’s operating temperature.

What electrical rating is required?

A 300 V AC reference with specified insulation requirements.

Do not select a voltage rating simply because two wires use the same material.

Where is the wire installed?

An individual connection within enclosed equipment.

Its internal-wiring role is different from an exposed supply cord or building wiring.

The style sets the reference. The actual wire size, dimensions, recognition and installation still belong to the selected product.

INSIDE A UL 3132 CONSTRUCTION

UL 3132 construction

The conductor is surrounded by silicone insulation. An additional covering is optional in the historical definition.

The conductor

Carries the electrical connection. A solid conductor and a stranded conductor are different constructions; the image shows a stranded example.

Specify separately

Wire size, conductor finish and stranding determine what goes into the terminal. The same AWG can have different strand arrangements.

The silicone wall

Provides the insulating layer around the conductor. Silicone is used in heat-resistant wiring; the complete construction determines its ratings.

Specify separately

Wall thickness and finished diameter affect installation space and termination fit. They are not interchangeable with AWG.

An optional covering

The legacy style allows an additional covering. The base cross-section above does not include one.

Specify separately

If a drawing requires a braid or other covering, identify it explicitly. UL 3132 wire does not always include one.

UNDERSTAND THE THINNER WALL

UL 3132 insulation wall thickness

Compared with UL 3135, the historical UL 3132 definition has a lower minimum insulation-wall requirement.

For otherwise comparable conductors and constructions, a thinner wall can reduce the finished diameter. Finished diameter also depends on the conductor and any additional covering.

Compare the construction rules ↓
INSTALLATION SPACE

It can change the outside dimension.

Check the actual wire diameter against terminal entries, sleeves and routing space. Use the product drawing, not the apparent size of a schematic.

CONDUCTOR SIZE

It does not tell you the copper area.

Choose the conductor for the circuit and termination. Insulation wall thickness alone does not determine current capacity.

HANDLING & MOVEMENT

It does not tell you the flex life.

Handling also depends on the conductor stranding and insulation compound. Continuous bending needs its own construction and test.

TWO DIFFERENT REASONS TO COMPARE

UL 3132 vs. UL 3135 and UL 3122

UL 3135 changes the thermal, electrical and insulation requirements. UL 3122 keeps a 300 V AC reference but specifies a different temperature and a lacquered braid.

Historical style definitions, not a list of interchangeable products. On a small screen, swipe across the table.

Ratings, insulation and covering differences between UL 3132, UL 3135 and UL 3122
What matters?UL 3132 THIS STYLEUL 3135 ↗UL 3122 ↗
Rating reference150°C (302°F) · 300 V AC200°C (392°F) · 600 V AC200°C (392°F) · 300 V AC
Basic insulationExtruded silicone rubberExtruded silicone rubberExtruded silicone rubber
Conductor scope30 AWG–4/0 AWG26–12 AWG26–16 AWG
Minimum-wall relationshipLower minimum than UL 3135Higher minimum than UL 3132Same legacy minimum as UL 3132, with an added braid
Outer coveringOptional coveringNo separate covering specified on the legacy style pageLacquered braid specified

Neither change is just a new label.

A higher rating or an added braid changes what needs to be checked. Keep the style required by the drawing, and compare the actual wire before approving a substitute.

Sources: UL 3132, UL 3135, UL 3122. UL’s legacy pages are no longer maintained. Confirm current, product-specific requirements.

PUT THE STYLE IN CONTEXT

Typical use of UL 3132 wire

The historical use is internal wiring where totally enclosed. Intended use in the historical specification: internal wiring within a complete enclosure.

A RELEVANT CONNECTION TO REVIEW

An individual lead in a heat-exposed enclosure

Review UL 3132 when the design calls for this silicone-wire style and the connection’s electrical and thermal requirements fit the selected wire.

  • Identify heat around the routing and terminal.
  • Match the conductor and insulation diameter to the connection.
  • Check mechanical protection, assembly and product documentation.

CHECK BEYOND THE STYLE NUMBER

Installation exposure
Outdoor use, fluids, abrasion or direct contact with hot components need separate assessment.
Motion and cable role
Do not infer drag-chain life, torsion capability or external-cord suitability from silicone insulation.
Flame-test claims
Horizontal flame is the legacy style reference. VW-1 and other classifications need evidence for the actual product.

WHAT THE NUMBER DOES NOT TELL YOU

UL 3132 questions

Is every UL 3132 wire smaller than every UL 3135 wire?

No. Finished diameter also depends on conductor size, stranding, the actual insulation wall and any covering. Compare the same conductor size and the supplier’s dimensional drawing.

Why can the test voltage be higher than the rated voltage?

A test applies a specified voltage under defined test conditions and for a specified duration. It is not the permitted continuous operating voltage. Keep the product’s rating and its test specification separate.

Does the full style range mean every size is available?

No. A style’s permitted conductor range is different from a manufacturer’s recognised constructions and available product range. Select an actual product and confirm its current documentation.

Related products

Related single-core wire

Browse single-core products by construction and size.

Need to confirm UL 3132 for your connection?

We offer free samples.

UL 3132 cross-section

Representative base construction, not to scale. No additional covering is shown; dimensions depend on the selected wire.

Document

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