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Silicone wire & cable / Extra-Flexible Silicone Wires & Cables

Extra-Flexible Silicone Wires & Cables

Fine-strand silicone designs for compact routing and defined motion.

Compare conductor size, strand count and individual wire diameter. The factory 18 AWG single-core example uses 150/0.08 mm stranding and a 2.3 mm outside diameter; finer-strand and moving-cable designs can be developed to a separate project specification.

Extra-Flexible Silicone Wires & Cables reference construction illustration
Selection priorities
  • Strand construction
  • Finished wire or cable size
  • Actual movement duty

Sheathed multicore reference illustration. Confirm the strand build, core arrangement and layers in the selected product drawing.

Browse the range

Browse Extra-Flexible Silicone Wires & Cables

Compare the construction and the listed core sizes. Open a product for its dimensions and specification.

27 products

Need another construction?

Share the materials, dimensions and operating conditions required by your equipment.

Discuss a custom cable →

Inside the factory

Silicone Extrusion and Cable Manufacturing Support

See the silicone processing area and inspection work at ANYANG. Discuss the construction and operating requirements for your selected cable.

ANYANG workshop with a sign identifying the silicone extrusion area
Silicone extrusion area at ANYANG.

Inside silicone processing

Silicone extrusion and rubber mixing equipment

Our production equipment includes silicone extruders and silicone rubber mixing machines.

Our process, quality inspection and custom development teams can review your specification and project requirements.

Why ANYANG

Why Choose ANYANG for Custom Cable Supply?

Factory facilities, drawing review and visible inspection work support a clear cable specification.

Silicone processing facilities

Silicone extrusion and rubber mixing equipment are part of our production facilities. Take a closer look at the workshop.

Inside the factory

Strand Build and Movement Requirements

Conductor and format, Dimensions and terminations, Motion and verification: discuss these requirements with our process and custom development teams.

Custom cable support

Conductor Testing and Wire Inspection

View conductor-resistance testing and wire first-inspection work from our factory. Confirm the inspection and documentation requirements for the cable you select.

Quality & testing
Conductor held in a resistance measurement fixture at ANYANG
Conductor-resistance testing at ANYANG.
ANYANG operator checking wire with measuring tools and an inspection sheet
Wire first-inspection work at ANYANG.

Conductor design

Extra-Flexible Silicone Wire: Strands and Dimensions

The factory extra-flexible single-core sheet explicitly lists 0.08 mm strands. Confirm the selected size and strand count rather than applying one build to every product.

Extra-Flexible Silicone Wires & Cables reference construction illustration
Reference single-core illustration. Strand count, strand diameter and finished dimensions must match the selected product specification; a sheathed cable is a different construction.

Conductor Size, Strand Count and Wire Diameter

As one documented single-core example, the factory sheet lists 18 AWG with a 150/0.08 strand construction.

Silicone Insulation and Finished Wire Diameter

The same 18 AWG single-core example has silicone insulation and a listed 2.3 mm finished outside diameter. Conductor size is not the outside diameter.

Sheathed Cable Layers and Total Diameter

For a sheathed cable, confirm core count, area per conductor, insulation, wrapping and total outside diameter using its own specification. Do not transfer the single-core strand details to another series.

Wire or cable

Single-Core Wire vs Extra-Flexible Sheathed Cable

Compare the complete build as well as the conductor flexibility.

Single-Core Wire vs Extra-Flexible Sheathed Cable
FormatDocumented constructionInstallation review
Extra-flexible single-coreTinned-copper stranding and silicone insulation; selected AWG sizes have their own strand and diameter entries.Confirm the selected wire, route, terminal fit and movement requirement.
Extra-flexible sheathedThe factory reference lists Class 6 tinned copper, silicone core insulation, tissue-paper wrapping and silicone sheath.The reviewed application note describes fixed installation and occasional movement; repeated-motion duty needs separate confirmation.

Motion & sourcing

Fine-Strand Options and Flex-Life Test Requirements

Choose a concrete strand or motion target, then verify the complete cable. The following custom options do not establish a category-wide flex-life rating.

Fine-Strand Conductor Options

For a finer-strand custom brief, discuss 0.05 mm or 0.07 mm individual-wire options. Set the strand count for the required cross-section and confirm finished diameter and terminal compatibility.

Repeated-Motion Cable Design Requirements

A high-temperature moving-cable candidate can combine Class 6 conductors, FEP core insulation, layered non-woven wrapping and a silicone sheath. A 10 × finished-diameter bend radius can be an initial qualification target, subject to the selected construction.

Flex-Life Test Conditions and Acceptance

Agree radius, travel, speed, acceleration, temperature, load, cycle counting and target cycles. Check continuity, shorts, sheath damage and kinking; publish results for the tested construction and conditions.

Custom & supply

Custom cable production and supply for your project

We manufacture custom cables to the agreed project specification. Share your drawing, operating conditions, quantity and delivery destination so we can define the construction, samples and supply terms.

Discuss your specification
Conductor and format
Specify nominal size, strand build and whether you need a single-core wire or a sheathed cable.
Dimensions and terminations
Provide the outside-diameter limit, core arrangement and terminal or connector drawing.
Motion and verification
State radius, travel, frequency, tensile load, temperature and required tests or life.

Packing & delivery

Supply lengths, labels and delivery requirements

Include the required length per coil or reel, order quantity, labelling and delivery destination. Packing method, minimum order quantity and lead time are confirmed for the project.

See packing & delivery information
Wrapped and labelled wire reels at ANYANG
Wrapped wire reels at ANYANG.

Free samples

Free Samples of Extra-Flexible Silicone Wires & Cables

We offer free samples.

Request free samples

Extra-Flexible Silicone Wires & Cables: questions before ordering.

What conductor details should I confirm?

Confirm nominal size, strand count and strand diameter for the selected wire. One documented extra-flexible single-core example is 18 AWG with 150/0.08 construction and a 2.3 mm finished outside diameter.

Can I use the fixed-installation radius for repeated movement?

The extra-flexible sheathed sheet lists 6 × cable diameter under fixed installation. It does not establish a continuous-motion bend radius. Have the moving installation reviewed separately.

How is a repeated-motion life target established?

Set the equipment duty and required cycle count, then agree a test with the radius, travel, speed, acceleration, temperature and tensile load recorded. The tested construction and acceptance checks accompany any released life result.

CABLE SELECTION & QUOTATIONS

Send your drawing or cable requirements.

You do not need an ANYANG model number. Share a drawing, existing cable marking or a description of your equipment.

Include the quantity you need and any known dimensions, voltage, temperature or movement requirements. We will check the specification with you.

claire@aycables.com

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